Downtime Is a Data Problem
Manufacturers are not short of data. Every PLC, SCADA system, and maintenance log already records what the line is doing, in silos that nobody can read together.
So failures are diagnosed after they stop production, spare parts are stocked on guesswork, and manufacturing AI has no continuous signal to learn from. ConnexR connects the factory floor to the decisions that depend on it.
MANUFACTURING CHALLENGES
The Cost of Finding Out Late
Engineering the
Connected Factory
ConnexR works from the sensor to the decision, across the shop floor, the maintenance function, and the systems that plan production. We build these systems and we run them, so the intelligence survives past go-live.
IoT Instrumentation & Edge Analytics
We instrument the equipment you already own. Vibration, temperature, and load sensors retrofit onto legacy assets, with edge gateways analyzing high-frequency data locally, so anomalies are detected at the machine instead of waiting on bandwidth to a data center.
Predictive Maintenance Intelligence
We predict failure before it stops the line. Models read degradation trends across assets to flag faults weeks ahead, then push work orders straight into CMMS, replacing calendar servicing with intervention timed to actual machine condition.
Shop Floor to Enterprise Integration
We connect the floor to the systems that plan it. SCADA, MES, and ERP are linked through API-led integration and a shared timeline, so production, maintenance, and planning teams work from one version of what the line is doing.
Digital Twin & Simulation
We simulate the line before it is built. Physics-based twins model throughput, bottlenecks, and material flow, so layout changes, failure scenarios, and operator training all happen virtually rather than on equipment that costs money to stop.
AI Quality Inspection
We inspect at line speed, not by sample. Computer vision models check every unit against learned tolerances, catching defects at the station that created them rather than later, and feeding results back into process control.
Secure OT & IT Convergence
We protect the seam where the factory meets the network. Segmentation, access control, and monitoring extend across operational and IT systems, aligned to SOC 2 and ISO 27001, so connecting the floor does not widen the attack surface.
Every Machine Signal, Made Actionable
Talk to our AI Experts →OUR TECHNOLOGY FOUNDATION
The Layer Between Machine and Decision
AI & Automation
Faster, fairer decisions
AI & Automation
Faster, fairer decisions
Machine learning, NLP, and intelligent automation power risk scoring, submission triage, claims automation, and fraud detection, and read the unstructured documents insurance runs on, with models explainable and governed for fairness.
Data & Integration
One policyholder view
Data & Integration
One policyholder view
Edge processing, streaming pipelines, and API-led integration link PLC, SCADA, MES, and ERP systems onto a shared timeline, so machine data reaches the people and models that can act on it.
Cloud & Platforms
Resilient scale
Cloud & Platforms
Resilient scale
Hybrid architecture keeps latency-critical processing at the edge while centralizing history and model training in the cloud, so plants keep running when connectivity drops and models still improve on the full fleet record.
Security & Compliance
Protected policyholder data
Security & Compliance
Protected policyholder data
Connecting the floor widens what has to be defended. Segmentation keeps operational technology apart from enterprise networks, access is controlled at every connection point, and the whole design is aligned to SOC 2, ISO 27001, and GDPR.
WHY PARTNER WITH CONNEXR
Built for the Demands of Manufacturing
Manufacturing Domain Expertise
Card 02, Enterprise-Grade Engineering
Proven Trust & Compliance
Outcome-Driven Delivery
A 25% Efficiency Uplift and 40% Cost Optimization:
A Leading Financial Services Provider Transforms Operations with Sutherland
A 25% Efficiency Uplift and 40% Cost Optimization:
A Leading Financial Services Provider Transforms Operations with Sutherland
A 25% Efficiency Uplift and 40% Cost Optimization:
A Leading Financial Services Provider Transforms Operations with Sutherland
